Double Wall Cardboard Boxes - Bulk Discounts, Next Day Despatch from Glasgow, UK

Double walled (also known as double board) boxes are a type of packing box which feature a double layer of corrugated material which are designed to provide a much stronger level of protection than single wall boxes. 

There are 5 layers in total to a double wall cardboard packing box:

1. Outer layer
2. First fluting layer. The fluting is the “wavy” paper component you’ll see on the edge of the box
3. Liner layer
4. Second fluting layer
5. Inner layer

Dependant on the manufacturer, each layer can be made from different materials which in turn offer different levels of strength. As a rule of thumb, the more recycled content in a box the weaker the box will be due to the microscopic fibres being more stretched.

During the manufacturing process the layers are securely glued together to offer increased strength and resistance against compression forces that occur when shipping, tracking and transporting items.

Choosing the right double wall box comes down to the size and weight of your items, the box style you prefer, and the level of protection needed.

As a rule of thumb, pick a box that’s slightly larger than your goods so there’s room for protective filling, and make sure the thickness of the box (single wall or double wall) matches the weight you’ll be packing.

If you’re unsure, our team can advise. Give us a call on 0141 530 5555 and we’ll be happy to walk you through it!

All of our cardboard boxes are shipped flat-packed in bundles. The size of a bundle is dependant on the size of the box. Generally, the larger the box, the less boxes will fit into a single bundle. All bundle sizes are detailed in our product tables and on each individual boxes product page.

In order to bundle boxes together, we ship them with a standard white bundle tie around the boxes. This ensures there is minimal movement during transportation, which helps to protect your goods from damage and ensure they reach you in optimal condition. The bundle tie also acts as a helpful handle to lift and manoeuvre the boxes.

Many of the boxes we sell are the standard FEFCO “0201”, essentially meaning it has flaps on the top and bottom of the box which must be sealed using packaging tape. 

If you’re unsure of the style from looking at our product images, navigate to the product page and look for the “Style” attribute.

Our smooth outer surface means the tape, and any labels or document wallets, will adhere well to the surface.

We provide a range of bulk discount’s across our range of double-walled cardboard boxes. 

Whether you need a small order or have to buy in bulk or even require a full pallet of boxes, we offer pricing for a range of budgets.

Our product table details our tiers of discounts for each box. This handy format allows you to browse our pricing with ease and offer low costs to a range of budgets.

All of our orders are fulfilled from our Glasgow warehouse and we ship UK-wide.

Orders placed before 3pm are despatched same day. Please note that subject to where in the UK, some deliveries may take 2-3 business days to arrive.

We can offer tracking services on all deliveries for complete peace of mind.

Yes –  corrugated cardboard boxes are one of the most sustainable packaging materials available on the market. Our double wall boxes are made from a mix of kraft and test paper and, like all corrugate, they are 100% recyclable once used. Many are also produced with a high percentage of recycled fibre ranging from 60% to 100%.

By choosing any product from our range of double walled boxes, you’re using packaging that’s strong, reusable and 100% fully recyclable through standard UK recycling streams.

Yes! The double corrugated layers offered in a double walled box offers enhanced puncture resistance, stacking strength and general durability, making them ideal as moving boxes and removal boxes.

For particularly fragile items, such as glass and ornaments, we recommend browsing our range of protective packaging for complete peace of mind. 

There isn’t a strict “one-size-fits-all” rule, because load capacity depends on the board grade, fluting, manufacturing quality and how the goods are packed and distributed within the box – each of our boxes in our range varies on each of these factors. However, to provide a simple, confidence-building guideline without getting too technical, we would recommend the following:

• Small double wall boxes: up to 10kg.
• Medium double wall boxes: up to 15kg.
• Large double wall boxes: up to 25-30kg.

We’d recommend speaking to a member of our team if you’re unsure – we’re happy to help!

We would be delighted to quote you on any bespoke packaging requirements. Our in-house design team can provide rapid turnaround from concept to physical phototype thanks to our in-house CAD tables.

Get in touch with our professional team of product experts to discuss your requirements.

Yes, our range of postal boxes come in the traditional FEFCO 0426 (“pizza boxes”) a 0427 (“postal box”).

Depending on the size and goods you’re planning on shipping, our standard FEFCO 0201 boxes are one of the most common types of cardboard cartons for packing and shipping goods, hence our extensive range of sizes available in this style.

The weight of our cardboard boxes varies depending on several factors, including size, recycled content and thickness of the cardboard (single or double wall).

To view the unit weight of your chosen box, navigate to the product page by clicking on the box directly from our product table and navigate to the “weight” attribute below the product image.