Top 10 Cardboard Box Types and Their Uses in 2025

Introduction

In 2025, the demand for durable, sustainable, and cost-effective packaging boxes in the UK continues to rise. Whether you run an e-commerce business or manage retail logistics, choosing the right cardboard box type ensures product safety and a professional delivery experience.

This guide breaks down the top 10 cardboard box types from standard FEFCO styles to speciality corrugated options so you can pick the perfect one for your business needs.

Single Wall Boxes

These are the most common and affordable corrugated boxes, made with one layer of fluting between two liners.
• Ideal for: lightweight goods, books, clothing, small electronics
• Benefits: cost-effective, recyclable, available in many sizes

Double Wall Boxes

Double wall boxes feature two layers of corrugated fluting, offering extra strength and crush resistance.
• Ideal for: heavy or fragile items
• Benefits: more protection for stacking and long-distance shipping

Triple Wall Boxes

The strongest option among corrugated boxes, made from three layers of fluting.
• Ideal for: machinery, bulk shipments, industrial packaging
• Benefits: superior durability and puncture resistance

Die-Cut Boxes (FEFCO 0427)

Custom-cut to shape using a die-cutting tool, these boxes are perfect for presentation or retail packaging.
• Ideal for: subscription boxes, cosmetic packaging, gifts
• Benefits: neat folding design, often requires no tape

Postal Boxes / Mailer Boxes

Compact and lightweight, designed to fit Royal Mail and courier size guidelines.
• Ideal for: eCommerce, direct-to-customer shipping
• Benefits: easy to assemble, saves postage, available in self-seal options

Archive Boxes

Made for document storage with removable lids and handles.
• Ideal for: offices, schools, record management
• Benefits: reusable and stackable

Wardrobe Boxes

Tall boxes with hanging rails used to transport clothing without creases.
• Ideal for: house moves, retail garment logistics
• Benefits: convenient for long-distance moving

Multi-Depth Boxes

Pre-scored at various heights, allowing you to cut down to the depth you need.
• Ideal for: flexible packaging and varied product sizes
• Benefits: saves storage space and reduces need for multiple box sizes

Heavy-Duty Export Boxes

Engineered for export and air freight, often reinforced with double or triple wall corrugation.
• Ideal for: international shipping, industrial equipment
• Benefits: moisture and pressure resistant

Custom Printed Boxes

Combine protection with branding by adding your logo or colours to your boxes.
• Ideal for: businesses wanting a professional unboxing experience
• Benefits: enhances brand visibility, improves customer perception

Sustainability Note

All our cardboard packaging boxes are 100% recyclable and sourced from responsibly managed materials. Choosing eco-friendly corrugated packaging not only protects your goods—it also helps protect the planet.

Conclusion

Understanding the different types of cardboard boxes helps you choose the most efficient and eco-friendly solution for your products. Whether you need lightweight single wall cartons or robust double wall boxes, Packn has a full range of corrugated packaging boxes in the UK to meet every need.

Explore our full range at Packn.co.uk and find the right box for your business today!